Line Audit
Evaluate. Optimise. Elevate Performance.
A structured shop-floor audit reveals the bottlenecks, changeover losses, stoppages, and automation opportunities that limit output.
What is a Line Audit
An engineering diagnosis of how your packaging line actually performs.
Aashimo studies the complete line from infeed to packed output, including equipment, conveyors, operators, controls, rejection, accumulation, and recovery actions.
- Performance diagnosis
- Engineering roadmap
- Commissioning support
Audit coverage
Every audit is tied to practical production outcomes.
Line Performance
Speed, output, accumulation, recovery behaviour, and recurring production constraints.
Equipment Assessment
Machine condition, interfaces, tooling, sensors, controls, and maintenance patterns.
Process Review
Operator movement, changeover method, material readiness, and quality checks.
OEE and Loss Breakdown
Availability, performance, quality, downtime, scrap, and changeover loss review.
Recommendations and Roadmap
Prioritized improvement actions linked to impact, risk, cost, and sequencing.
Benefits
Convert line observations into a measurable improvement roadmap.
The audit helps prioritize what to fix first, what to automate, what to retrofit, and what to leave unchanged until the business case is proven.
- Performance diagnosis
- Engineering roadmap
- Commissioning support
Six-step audit process
Discover, diagnose, design, deploy, optimise, and sustain.
Discover
Understand line objectives and performance constraints.
Diagnose
Identify bottlenecks, downtime causes, and loss patterns.
Design
Build the engineering improvement roadmap.
Deploy
Install and commission practical solutions.
Optimise
Tune operation after deployment.
Sustain
Support long-term performance stability.
Key deliverables
Clear outputs your production team can act on.
Bottleneck Identification
Clear identification of the constraints limiting line output and reliability.
Downtime Analysis
A practical breakdown of recurring stoppages and recovery patterns.
Improvement Roadmap
Sequenced engineering recommendations for line performance improvement.
Automation Opportunities
Directional benefit areas for automation, integration, and retrofit investment.
Request a line audit
Tell us about your line.
Share your production context and an Aashimo engineer will follow up with the right next step.
FAQ
Line audit questions, answered.
Most audits can be completed in one production day, followed by analysis and a prioritized action report.
Historical OEE, downtime, scrap, and shift reports are useful, but the audit can begin with shop-floor observation.
Yes. Retrofits and integration are recommended when existing assets can reliably support the target outcome.
No. Semi-automatic and manual packaging lines often reveal the clearest opportunities for practical automation.
Line Audit
Ready to Improve Your Packaging Line?
Book a practical line audit and receive a prioritized engineering roadmap for throughput, downtime, scrap, and changeover improvement.